• Tamak panel (frame house kits - laminated chamber-drying material is used as a frame). Factory-made house kits made from CBPB produced by "TAMAK"PRICE LIST for standard projects
• house kit made of laminated veneer lumber "TAMAK"

Here we will tell you in detail about the factory house kit from TAMAK panels of the 5th generation, which are manufactured using Austrian technology based on modern, reliable, environmentally friendly and quality materials meeting GOST.

What are ready-made house kits from the Tamak factory?

Factory-made panel-frame houses built according to Austrian, Finnish, German technology. This is primarily due to theirenergy efficiency, minimum terms construction (turnkey house up to 5 months), year-round installation and durability (at least 70 years). The price of a house kit is fixed by the manufacturing plant of house kits "Tamak".

Factory house kits Tamak panel- frame type made only from high quality materials:
			frame of the factory panel - dry wood chamber drying (glued with microspike) 144mm (195mm); ground DSP Tamak 12mm with density 1250-1400kg/m3; ground DSP Tamak 20mm with a density of 1250-1400kg/m3; panel insulation - 150 mm (200 mm) non-flammable high-quality ISOROC basalt insulation with a density of 60 kg/m3; vapor barrier - special 200 micron film; a set of SPAX connecting parts - necessary for assembling the described basic set of structures; portals (if present in the project) – wooden laminated beams, spruce, visual quality, without painting; impregnated backing board: antiseptic timber, section 44x150, kiln-dried cotton lumber.

What are the panels made from at the Tamak plant?

Let us list the main advantages of Tamak DSP:

1. TAMAK DSPs are not afraid of moisture. A house with outer cladding made of fiber board can stand open for several years until money is accumulated for facade finishing. By the way, cuttings from DSP with a thickness of 16, 20, 24 are often used as garden paths without additional processing. The material is not susceptible to rotting and insects.
2. DSP TAMAK is construction material, which gives walls and ceilings regulatory rigidity. The seismic resistance of TAMAK panel houses can reach 9 points.
3. DSP TAMAK is a fireproof material that does not burn, does not emit toxic gases when burned, does not ignite and does not spread fire.
4. DSP TAMAK is environmentally friendly, because are 100% made from natural ingredients and do not contain asbestos, phenolic, formaldehyde additives and other hazardous and artificial substances.
5. DSP TAMAK durable material. On the 12 mm thick DSP partition sheathing, you can hang a shelf of up to 400 kg on two fastening points using conventional expansion dowels.
6. DSP TAMAK - can reduce the cost of facade finishing. It is enough to prime and paint the slabs, and expansion joints close wooden planks in the half-timbered style. Another economical way to finish facades without seams is thin-layer elastic plaster, which can be applied simply with a roller.

In 2016, Tamak CSP received a quality declaration as "100 best goods of Russia"

Advantages of frame-panel house kits from the factory

Frame-panel houses of the 5th generation, built using DSP, have a high degree of thermal efficiency and durability. The walls of houses made from the latest generation of panels slowly give off heat even in severe frosts down to -50 degrees. This aspect allows you to significantly save on heating and air conditioning at home. A house built from 5th generation factory panels using Tamak technology can be heated with electricity without worrying about high electricity consumption.

Included in the DSP liquid glass makes the house completely fireproof.

The design features of frame house kits allow the construction of a house, depending on the project and area, to be completed within 90-120 days on a completely turnkey basis. Houses using TAMAK technology assume a high degree of factory readiness of the house and, accordingly, the shortest cycle of work directly on the construction site.

Protection against construction errors on the construction site

Production frame-panel houses at the plant eliminates the occurrence of construction errors at a construction site. A very important fact is that the storage of materials and the assembly of critical components and structures of the house take place in the workshop under ideal temperature and humidity conditions, which are not available on the construction site. The construction of walls takes approximately 4-5 days. Due to the relatively low specific gravity of the panels, frame-type houses do not require the manufacture of a complex massive foundation; it is enough to use a shallow foundation strip foundation. Houses of this type do not shrink and therefore you can immediately begin interior and exterior decoration.

The high durability of houses made from frame house kits is more than 75 years.

The surface structure of the panels is smooth on both sides, which allows for interior finishing work to be carried out without preliminary preparation, immediately after installation of the roof and communications.

BASIC FRAME-PANEL HOUSE SET

TECHNICAL DESCRIPTION OF A FACTORY PANEL RESIDENTIAL HOUSE FOR YEAR-ROUND RESIDENCE, UP TO 2 FLOORS “STANDARD” IN HIGH.

I. MAIN CHARACTERISTICS OF THE BUILDING:

II. DESCRIPTION OF THE SET FROM THE FACTORY

EXTERIOR factory WALL PANELS Tamak
	Panel thickness 168 mm or 219 mm 1. Internal lining walls – polished DSP TAMAK 12 mm. 2. Vapor barrier film on the room side. 3. Wooden frame made of kiln-dried planed timber 144 mm. 4. Non-flammable high-quality slab basalt insulation “Izolight-lux” (ISOROC) with a density of 60 kg/m3, 150 mm. or 200 mm. 5. External wall cladding – polished DSP TAMAK 12 mm.

INTERNAL WALL PANELS
		Panel thickness 168 mm 1. 2. Wooden frame made of kiln-dried planed timber 144 mm. 3. Non-flammable high-quality basalt insulation “Izolight M50” with a thickness of 100mm/150mm. 4. Wall cladding – polished DSP TAMAK 12 mm.
INTERNAL PARTITION PANELS
		For bathrooms and wardrobes. Panel thickness 68 mm (94 mm) The wall cladding is polished DSP TAMAK 12 mm. Wooden frame made of chamber-dried planed timber 44 mm (70 mm) Non-flammable high-quality insulation made from mineral wool board “Izolight M50” 40 mm thick. The wall cladding is polished DSP TAMAK 12 mm.

INTER-FLOOR AND ATTIC PANELS
	Panel thickness 227 mm The subfloor is polished DSP TAMAK 20 mm. Wooden load-bearing beams 195 mm made of kiln-dried planed lumber. Non-flammable high-quality insulation "Izolight-Lux"/"Isover Frame M40". Vapor barrier film. Sanded DSP TAMAK 12 mm.
Ready-made PANELS (slab) for the pedestal
	Panel thickness 227 mm Subfloor – DSP TAMAK 20 mm. Vapor barrier film. Wooden load-bearing beams 195 mm from dry planed lumber. Non-flammable insulation "Izolight-Lux"/"Isover Frame M40". Waterproofing film. DSP TAMAK 12 mm.
ROOF CONSTRUCTION
	1. Metal tiles/cement-sand tiles (not included in the delivery package.) 2. Lathing 44x50 mm with a pitch of 300-340 mm 3. Pressure strip 44x50 mm. 4. Diffusion film, for cold attics - waterproofing film. 5. Rafters, purlins - chamber-dried wooden, cross-section according to calculation. Roof insulation - 200 mm (250mm, 300mm)

We manufacture house kits for any individual project.

PRICE LIST FOR STANDARD PROJECTS

Manufacturing frame houses it became very popular technology recently in the construction of private and commercial buildings. Due to the availability of raw materials, use energy efficient technologies, the ability to simply make a house and assemble it on the site, this method is in great demand. Learn what kits for frame house construction are sold, how to choose the best one and assemble the house yourself.

Frame house: advantages of technology

Assembling a frame house has advantages compared to other methods of building construction:

1. The house is being built at a fast pace. Even an inexperienced person can build it in two months.
2. The technology of a frame house is very simple, so it’s possible to build it even by yourself.
3. This one of the most budget ways building a house, as opposed to purchasing a ready-made home or using other construction options.
4. At any stage construction work you can pause (for example, due to lack of money), and this will not cause the gradual destruction of the entire frame.
5. You can purchase complete house kits and then construction will become an even simpler task.

It’s not for nothing that the governments of many countries, after natural disasters, give victims frame houses for self-assembly, because this is the fastest and most reliable construction technology

Frame house construction technology

A frame house can be built using one of the following technologies:

1. Classic. All materials are brought to the site, after which the house is assembled and insulated. They start with the construction of the “skeleton” of the building, and then it is insulated and sheathed with wooden slabs, after which the interior decoration is done.
2. Shield technology. There is a frame house factory where they produce panel panels, which are a finished section of the wall. The panel panel consists of OSB boards, insulation and insulators. To order a frame house kit from the factory, just go to the manufacturer’s official website and select the appropriate model. Then the production will make shields, which builders will assemble on a site in ready house.

Shield technology was invented in Germany. Its advantage is that it is sold ready-made frame house, in which practically nothing needs to be done after assembly. First, the foundation is prepared, and then the finished panels are brought to this place. These can be sections of walls, roofs, ceilings.

German buildings are famous for their high quality, precision parts, fast production and subsequent assembly. Thanks to these advantages, the house lasts for a very long time and does not require any repairs. From the time of order to delivery of the house, up to six months pass, and a maximum of a month is spent on the entire construction.

Frame houses from the manufacturer

On best productions house kits are produced using automated systems. In simpler industries, the assembly of a frame house kit is carried out manually. But it should be understood that this option is suitable for small, simple buildings.

Required equipment

The larger and important details are produced, the more qualified the personnel must be, and the equipment must be accurate. The frame house kit must be produced using modern mechanized and automatic equipment. This is important to eliminate errors possible during manual labor.

Chief in construction modern house is the construction power frame from rigid structures type crystal lattice. This makes the entire house very durable and increases its service life. For the frame, selected timber with a given moisture content and exact dimensions is used. In the space between the wood there is insulation (usually mineral wool). It is insulated on both sides with vapor and waterproofing film.

The final part of a wooden frame with outer and inside – OSB boards. This material is quite moisture-resistant, durable, and environmentally friendly. After covering with this material, the box of the frame house is ready. Next, the inside of the wall is sheathed with plasterboard, making finishing plaster, painting, wallpapering, and the outside of the house is covered with siding, wood and other materials.

Thanks to such modern technology, the house turns out to be very warm, which allows you to save on energy resources, durable and reliable. Its service life can even exceed 100 years.

Advantages of ready-made house kits

A ready-made frame house kit is in many ways much better than on-site construction:

• there is no need to buy building materials separately;
• the materials received for the frame house are guaranteed to be smooth, with exact dimensions, since they are prepared at the factory, where there is always a check for defects;
• If professionals are involved, a house can be built in a very short time.

Frame house kits are good because the materials for their production are carefully prepared, so the house can be assembled on site very simply. And the more efficiently the frame is prepared at the factory, the more durable the building will be.

What does a frame house kit include?

Ready-made frame house kits for self-assembly are sets of various components. By assembling the kit on site, you can get a finished building. The kit comes with documentation and specifications, which contain a list of all parts and installation instructions.

Accompanying documentation must include the following:

• main House project– drawings, assembly instructions, list of materials and other documentation;
• plans of all structures, communications and other engineering structures;
• drawings that indicate how to connect specific elements and where to place them;
• estimate - it states the cost of building a house and the amount of equipment and materials required.

Production of frame house kits

Frame houses are produced in factories using a conveyor method. In order for each element of the house kit to be highly accurate, it is necessary to use the most modern equipment. Therefore, such products are produced exclusively in specialized factories, especially if the house is large and has a complex structure.

Among all the options for constructing frame houses, the most successful and popular are “Finnish” and “Canadian”. Let's take a closer look at both technologies.

"Canadian" house kit

For Canadian technology house construction is characterized by use SIP panels. They have high rigidity, so there is no need to build a special frame on which they must be supported.

To get a SIP panel, two oriented strand boards are glued together on bars, creating a frame between them in which the insulation is placed. Typically, polystyrene foam is used for these purposes. The optimal insulation thickness is 150 mm and above. Thus, the total thickness of the product is more than 170 mm. To make the frame more rigid, many wooden blocks are glued inside.

SIP panels are produced at the factory using high-tech equipment. Compliance with the drawings is monitored using a computer, so products are manufactured as accurately as possible. When the panels are cut, cutouts for windows and doors are immediately made.

Install at the ends of the openings wooden blocks, for which special grooves are used. And so that the panels can be easily connected to each other, they are secured using the “tongue and groove” principle. Thus, it implies the construction of all structures from panels - external walls, partitions, ceilings, floors, roofs, etc.

It is worthwhile to dwell on the characteristics of SIP panels:

• size of floor panels – 1250x3200x200 mm;
• size of panels for external walls – 1250x2500x160 mm;
• in special cases, the thickness of the walls may be different;
• sound absorption of the walls is 74 dB;
• the maximum axial load for such a wall is 3-4 thousand kg for each square meter, A
• deflection load – 100-450 kg per square meter. m;
• The density of the walls is 15-17 m/cubic. m;
• thermal conductivity – about 0.05 W/m.K.

Additionally, the house is insulated inside and out using polystyrene foam. optimal thickness or mineral wool.

The remaining parts are made from coniferous beams of the appropriate size. Wood moldings are supplied dry and planed. Windows are made of plastic or wood. To prevent wooden parts from deteriorating under the influence of biological and atmospheric factors, it is necessary to impregnate them with special substances that protect against fire, mold and mildew.

"Finnish" house kit

Finnish technology differs from Canadian technology in that it uses only natural and environmentally friendly materials. All panels are also made of wood, lined inside basalt insulation or, and on the outside - polystyrene foam.

The layout of frame houses according to the Finnish type is as follows:

1. OSB panel on the outside. As a rule, OSB-3 with a thickness of 15 mm is used. This board is quite rigid, does not collapse under the influence of moisture, and withstands processing well.
2. . IsoBox-Inside with a thickness of 15 cm is usually used. This is one of the most low-toxic materials that has a high level of heat and sound insulation, long term operation. Also, basalt insulation does not support combustion.
3. Vapor barrier membrane. It protects from wind, exposure to water and steam on insulation and walls, and prevents condensation from accumulating on and inside the walls.
4. Inner plate. This is a structure made of plaster and wood shavings, the thickness of which is 10 mm. 85% of the slab is gypsum, and 15% is chips.
5. Frame stand. It is made from dried planed boards measuring 45x145 mm. Racks are installed every 50 cm, connecting the outer and inner panel to make the structure more rigid.
6. End beam. They cover the panels around the perimeter. At the sites of future windows and doors, bars are also installed at the ends to secure adjacent parts to them.

To make the house even warmer and prevent freezing, the outer walls are often sheathed with sheet polystyrene foam PSB-25F, which is then covered decorative plaster for facades. Very important between this façade layer and the insulation make space for ventilation. Therefore, a vertical sheathing is packed, which creates this gap.

In panels internal partitions similar structure except for the presence of a vapor barrier. There is also a smaller layer of insulation here - 10 cm. The plinth panels on both sides are sheathed with cement particle board, the thickness of which is 16 mm. It does not support combustion, is environmentally friendly, and has excellent sound insulation and strength properties. Insulation layer in plinth panels is 200 mm.

The floor panels also use cement bonded particle board, the thickness of which is 20 mm. There is half as much insulation here - a 100 mm layer.

The most complex structure of roof panels:

• the inner slab, 10 mm thick, is made of gypsum and shavings;
• vapor barrier layer;
• powerful wooden rafters;
• wooden sheathing made of timber;
• layer of 200 mm basalt insulation;
• waterproofing layer;
• counter-lattice (40x40 mm timber is used);
• roof.

The above elements are completely manufactured industrially according to precise drawings. Finnish technology is also different in that the panels are fastened together not with glue, but with staples and galvanized nails. Also, the finished panels already have a hydro- and vapor barrier layer, and the wooden parts are pre-impregnated with protective compounds.

Self-assembly of house kits

If the frame house kit is not large-panel, you can even assemble it yourself, following the instructions. Although it will take longer, it will take less money to implement the project. Many factories sell special kits for DIY assembly.

Typically these kits include the following:

1. Bottom trim beam. This structural element contains many grooves for installing horizontal and vertical elements of the tongue-and-groove type.
2. timber top harness. A similar part into which components are attached, but only at the top.
3. Vertical strapping beam with tongue-and-groove locks.
4. Floor joists at the top and bottom.
5. Rafters.
6. Wood for the production of panels, which is harvested according to exact size specified in the specifications. There are panels both with and without insulation installed inside.
7. Wood for covering the floor at the bottom and top.
8. Roof sheathing.
9. Fasteners.
10. Documents, plans, design, drawings, fastening diagrams, assembly instructions and other documentation.

In order to clearly understand which part belongs to what, each element must have appropriate markings. Also included with the parts are specifications indicating the location of each item.

It is the developer who determines what materials will be used for flooring, ceilings, the roof of the building and finishing the house outside and inside.

Construction of houses using house kits also has flaws:

• longer working life;
• high labor intensity of assembly;
• dependence of construction on the weather.

Among the advantages are the low cost of construction. Most house kits can be assembled independently, without involving a construction team.

How to choose a house kit

When choosing a house kit for yourself and the materials from which it will be made, you need to consider the following factors:

• Climatic conditions in which the house will be built. The more severe conditions a building is used in, the thicker the walls and insulation layer should be. In areas with high humidity, more enhanced waterproofing is done.
• Seismic activity. In areas where it is elevated, a stronger foundation structure is made and the walls are secured in a special way.
• The type of soil determines what the foundation will be like.
• Flow depth groundwater. The method of arranging basements, the features of constructing foundations, and the complexity of the drainage and waterproofing system depend on this.
• Design requirements. They define appearance buildings, choice of materials for home decoration, internal layout walls
• Reviews from people. It is worth taking into account the experience of residents who live in the neighborhood and give certain recommendations for the construction of frame houses.
• Personal construction skills. If purchasing a DIY kit, it is better for inexperienced people to choose simpler projects so that they can actually build them themselves.

Typically, all house kits can be divided into four types, depending on the configuration:

1. Low budget. The kit includes exclusively elements for the main frame, which are secured with tongue-and-groove locks. The lumber is air-dried, the moldings have clear dimensions. The kit does not include insulation and finishing materials.
2. Economy Kit includes necessary details for assembling a house, as well as panels with insulation. Timber is used for the floors, and the wooden frame is assembled from panels. The walls are supplied without cladding or insulation. There are also no materials for finishing the house inside and out.
3. Standard. The kit includes all elements for the construction of the building and finishing materials.
4. Luxury Included all parts are modular. The ceilings are made of panels with filling. All structures have increased protection from moisture and greater rigidity. The finished house kit also includes all communications.

The specified configurations are not final and can be combined with each other.

Depending on the type of panels, frame houses come in the following types:

• Small panel– even the largest parts of the house kit are so light and small that they can be lifted and secured manually. To build such a house, a team of 2-3 people is enough.
• Large panel– the house consists of large blocks, so it can be assembled quickly. But on the site it is necessary to use crane and a large construction crew.

As soon as you decide which house kit to buy, it is advisable to visit the manufacturer, consult with specialists, decide on the delivery of elements to the site and decide on the design of the house.

Where to order a frame house kit

In almost all regions of the country there are enterprises that provide services for the construction of frame houses. To choose a specific manufacturer, you need to consider several factors:

• How far is the plant from the construction site? The further away it is, the more expensive delivery of the house kit will cost.
• What kind of house kits does the company produce?
• Quality of materials used in production.
• Quality and level of equipment in workshops.
• Modern technologies used at the plant.
• Availability of design documentation.
• Does the manufacturer provide a guarantee to the customer and for what exactly?
• Does the manufacturer provide a mobile crew to install the house on site?
• The cost of a house kit and services for its construction.

Prices for house kits may vary in different regions. This is due to several factors:

• volumes of imported raw materials;
• availability of own-mined raw materials used in the production of house kits;
• implementation of our own technological developments in production.

If you take average prices for a house kit, then they are as follows:

• low-budget project – 2-4 thousand rubles per square meter;
• economy – 4.5-7 thousand rubles;
• standard – 7.5-12 thousand rubles;
• luxury - 13.5-28 thousand rubles, respectively.

If individual changes are made to the project, the cost of construction may increase by a quarter. When calling an additional team from the plant, the cost will increase by 30%.

Step-by-step algorithm for self-building a house kit

When placing an order for the production of a house kit, you need to take a copy of the drawings in order to understand how to make the foundation and where the outer perimeter of the building will go.

Stages of building a house from a house kit

The construction of a classic frame house from a house kit consists of several stages:

1. Construction of the foundation. Frame houses are considered lightweight, so they do not need a strong foundation. Columnar, pile and shallow strip structures are usually used. It is necessary to strictly follow the drawings when producing foundations, ensuring that they have a strict horizontal surface. They also check that all corners correspond to the drawings and that the walls are parallel. During the production of foundations, they determine where to make openings for access to communications and make waterproofing.
2. Organization of storage of house kits. A frame house is not built in one week, so it is necessary to organize a place where its elements will be stored. A level area is needed. There should be a free approach to every detail. It is important to fold the rafters vertically so that they do not bend.
3. Home installation. As soon as the foundation is completely ready, they begin to build the house itself. To do this, use elements from the house kit. All joints are sealed using jute insulation or polyurethane foam.

House assembly technology

The assembly of the panels of a frame house kit is carried out strictly in the following order.

Installation of floor panels. For additional waterproofing, they are lubricated with mastics. The tongue-and-groove lock is filled with polyurethane foam. For fastening panels use anodized screws. To ensure higher rigidity, strapping bars are used at the ends of the panels.

Installation of the lower strapping beam. When installing it, it is important to observe precise markings. The beam is fixed to the floor using self-tapping screws with a fastening step of 40 cm. Also, with a step of 1 m, holes are made through the beam, floor covering and foundation, into which anchor bolts are inserted. The structure is tightened and secured.

Installation of wall panels. The corner panel is fixed first, erecting it vertically strictly along the body kit. The structure is installed on the strapping beam. Then the second corner panel is installed. The joint between them is sealed, the panels themselves are secured to each other with self-tapping screws, and both structures are also tied to bottom harness. Then proceed in the same way with the remaining panels.

Installation of panel walls inside. The principle of their installation is similar to external structures. On one side, the partitions are fixed to the external wall, on the other - to similar partitions using brackets and plates.

Floor beams. If there is a second floor, you will need to install floor beams to enhance the rigidity and strength of the structure. For their production it is better to use profiled timber. The installation of beams is carried out using perforated plates.

Installation ceiling. For its installation, the same principles are used as for flooring. In order for the structure to have optimal rigidity, it is installed on floor beams.

Installation of gable panels. To prevent the ends of the ceiling from peeking out, it is sheathed on the outside with timber. Then the strapping beams are installed, the joints are sealed and the gable panels are attached to the strapping beam.

Installation of ridge beams. This element of the frame house kit is fixed to the gable panels. For installation, metal perforated plates are used.

Intermediate support beams. They are built directly into the gable panel. The beams run parallel to the ridge. This structural element is necessary to avoid sagging of the roof panels. Both ridge beams and beams are used as a load-bearing element of the roof.

Installation of roof panels. After installing the gable panels, their ends are sewn up with special beams, after which the roof panels are installed and their joints are sealed. To secure the panels with ridge beams and support beams, self-tapping screws and glue are used.

After this, the frame house is considered fully assembled. It does not shrink and serves for a long time due to the perfect precision of all parts and high-quality assembly.

Video: assembly of a house kit on site

Watch the video to see how the kit turns into a finished house.

One of the most easily erected building structures are frame houses. As is known, frame housing construction is the main type of low-rise construction in the Scandinavian countries, as well as Finland, Germany and the USA.

Here we will talk about the production of frame houses (frame-panel (panel)) types, the technology of their production, and also briefly consider the equipment necessary for this.

Frame construction technology

There are two technologies for constructing frame houses:

1. Classic frame. At this method the entire house is assembled and insulated directly on the construction site itself. Those. first, the entire frame (skeleton) of the building is erected, then it is sheathed on one side with slabs, and on the other they begin to insulate it and at the end it is also sheathed with slabs.
2. Frame-panel (panel) technology. Its essence lies in the fact that at the factory, panels are assembled for a specific house, which consist of several layers of various insulators and insulation, sheathed on both sides with OSB boards, then they are assembled into a house on the construction site. Those. the skeleton is not erected here.

The second technology comes from Germany. Beyond production individual parts involves the assembly of structures in a factory. The result is a 90% finished German frame house. The technology is promising for the construction wooden buildings. Large panels assembled in workshops are delivered to the construction site: roof and wall parts. German frame houses are distinguished by their high-quality, error-free assembly of finished structures using a tower crane in a short time, which allows the building to be used for a long time without the need for repairs.

The advantage of the latest technology is that it only takes about a month to build a turnkey frame-panel (panel) house, and its geometry is almost perfect.

Necessary equipment

Most often, automated systems are used as equipment for the production of frame houses. The absolute leader in their production is the German company WIENMANN.

Video of the WIENMANN WEK 100 system in operation:

There are also ordinary assembly lines, where the main thing is manual labor, but such equipment for the production of frame houses is more suitable for simple projects and the business itself will not be massive, because its productivity will be very small.

Production technology

Enlarged parts of frame-panel houses (frame-panel houses) must be assembled by qualified plant employees in workshops. Production must meet everyone's needs modern requirements: it should be as mechanized and automated as possible; it is advisable to use manual labor in exceptional situations, so that errors will be eliminated as much as possible.

Video of the production of frame houses at a factory in Tatarstan:

A modern house is built on the basis of a power frame consisting of rigid rods assembled based on the principle of a crystal lattice. The base is highly durable and durable. The frame parameters are calculated by a computer program and then put into production on a high-tech line.

The basis of the houses is a frame made from dried selected wooden beam, the humidity indicator and geometry accuracy of which fully correspond to the technological parameters entered into the database of the automatic production line. Internal and external walls consist of a certain sequence of modern materials. The space between the frames is closely filled with insulation based on mineral wool. Subsidence or displacement of the insulation is prevented by very dense filling of the interframe space.

Panel (board) structure for a frame house. Materials and structure may vary. Finishing, of course, is done after the installation of the building

The wooden frame is upholstered on both sides OSB boards. This material is produced by pressing wood chips and resins. The resulting slabs are extremely durable, moisture-resistant, and environmentally friendly. Inside, mineral wool insulation is fixed and protected by a vapor barrier membrane. On final stage The inside of the building is finished with plasterboard, onto which finishing plaster is subsequently applied, wallpaper is glued, etc. The outside of the house is additionally covered with basalt insulation, polystyrene foam, and slabs. Technology allows you to build wooden houses all year round regardless of weather conditions.

Frame-panel technology – one of the promising areas in the construction of both residential buildings and industrial buildings. The availability of local raw materials, the simplicity of modern technological processes in manufacturing and assembly, the use of effective heat-saving materials are the reasons for its high popularity. Projects to help victims of natural disasters and the “Affordable Housing” program are based on the use of this technology.

Frame house kit - what is it?

Frame house kit – This is a set of components for assembling a building at the construction site. Each kit is accompanied by a specification with a detailed list of products, location, and type of part marking.

The accompanying documentation includes:

• Frame house project– assembly instructions, drawings and explanations thereto, description of the materials used, type of foundation, type of finishing.
• Plans– location of structures, engineering communications.
• Blueprints– all diagrams of connections between individual structural parts from the foundation to the roof ridge.
• Estimate– quantity and cost of materials and equipment for the project.

Production of house kits for frame houses

Technological process of manufacturing modern frame- panel house based on the conveyor principle. To achieve high quality of all components, high-precision equipment is used. Specialized factories and workshops produce house kits.

The construction of houses using “Canadian” and “Finnish” technologies has become widespread. Modern technological process consists of the following operations.

"Canadian" house kit

House sets are produced using SIP panels. The panels have high rigidity, which makes it possible to do without a special frame.

• SIP panels are made by gluing two OSB panels– Oriented Strand Board, bars internal frame and insulation. Expanded polystyrene is widely used as insulation. Insulation thickness – from 150 mm. The thickness of the entire slab is from 170 mm. The rigidity of the slab is achieved by gluing wooden beams into it.
• The process of manufacturing a house kit takes place on high-tech equipment in a factory environment.
• All parts are cut from the slab according to the project drawings on special equipment for cutting controlled by a computer.
• During cutting, openings for doors and windows are cut.
• At the ends of the parts and openings there is a groove into which blocks of wood are inserted.
• For convenience and accuracy of connecting panels at the ends, it is madetongue and groove lock.

• All elements of the house are made from panels:
• Exterior walls.
• Floor panels.
• Ceilings.
• Roof panels.
• Interior partitions.

SIP panels are manufactured with the following characteristics:

• Floor panels – 1250 * 3200 * 200 mm.
• Wall panels – 1250 * 2500 * 160 mm.
• For individual projects, thickness dimensions may vary.
• The maximum axial load on a wall made of SIP panels ranges from 3160 to 4080 kg/m2, with a wall height of 2500 mm.
• The deflection load for a panel length from 240 to 360 mm and a total span length from 4000 to 5500 mm ranges from 95 to 454 kg/m2.
• Thermal conductivity – 0.05 W/m.K.
• Density – 15−17m/m3.
• Sound absorption –74 dB.

Foam plastic of various thicknesses can be used as insulation.

Other parts of the house are made of timber coniferous species in size according to the adopted project. All moldings are planed, dry and sawn to size. Windows can be of any design, both wood and PVC frames. All parts of the house are treated with special compounds against fungus and mold, as well as fire-retardant impregnation.

"Finnish" house kit

Traditionally, Finnish technology implies high quality products using natural, environmentally friendly materials. Panels and panels are made from wood, basalt insulation or ecowool for the inner layers of the panel. Expanded polystyrene can be used for the outer layer of insulation.

A standard wall panel is arranged according to the following scheme:

1. External plate− made of OSB − Oriented – particle board OSB-3. Thickness −15 mm. The board has good rigidity and moisture resistance. Well processed.
2. Basalt insulation– IsoBox-Inside. Layer thickness −150 mm. Basalt insulation is non-toxic, durable, has good sound insulation and thermal insulation properties. Does not burn.
3. Vapor barrier membrane− Tyvek is intended for wind protection, vapor barrier and waterproofing of walls and roofs. Prevents condensation from accumulating.
4. Inner plate– gypsum particle board with a thickness of −10 mm. Consists of 15% wood chips, 2% water and 83% gypsum.
5. Frame stand– made of dry planed board 45 * 145 mm. Attached between the inner and outer panels with a pitch of 400-500 mm. Serves to give rigidity to the frame.
6. End beam– all panels around the perimeter are covered with timber. Bars are also placed in the openings of windows and doors at the ends for attaching mating parts to them.

To enhance thermal protection and decorative finishing, sheet polystyrene foam PSB-25F can be attached to the outer wall. On top of it is a decorative facade plaster. A vertical sheathing is installed between the façade sheet and the insulation for façade ventilation.

• Internal partition panels have a similar structure, but the thickness of the sealant layer is 100 mm. There is no vapor barrier membrane.
• Plinth panels Covered on both sides with a cement-bonded particle board with a thickness of –16 mm. The stove is environmentally friendly, does not burn, and has low sound conductivity. Has high strength.
• Seal layer thickness−200 mm.
• Floor panels– both sides are made of cement bonded particle board with a thickness of –20 mm. Insulation thickness–100 mm.
• Roof panel– has a more complex structure:
• Inner plate– gypsum-bonded, 10 mm thick.
• Vapor barrier membrane.
• Rafters.
• Lathing- made of wooden beams.
• Basalt insulation−200 mm.
• Waterproofing membrane.
• – from timber 40*40 mm.
• Roofing covering.

All elements of the house kit are manufactured at the factory exactly according to the project drawings. Unlike Canadian technology, Finnish technology does not adhesive joints. All layers of panels are sewn together with galvanized nails and staples. The panels contain steam and waterproofing. Wooden parts are treated with antiseptics and fire retardants.

House kits for frame houses for self-assembly

Any house kit, except for large-panel ones, can be assembled independently, following the instructions. Self-assembly will take more time and effort. Factories and woodworking shops produce kits for customers who want to build a house on their own. You can order a set of different contents of elements.

A typical kit includes:

1. Bottom frame beam– grooves are selected in it for installing vertical and horizontal tongue and groove parts.
2. Top frame beam with technological notches tongue and groove.
3. Vertical strapping beam with tongue and groove locks.
4. Upper and lower floor joists.
5. Rafters.
6. Lumber for making panels– made to size according to the project. You can order ready-made panels with or without insulation.
7. Lumber for the bottom and ceiling– according to the size according to the project.
8. Roof sheathing elements.
9. Fasteners
10. Project documentation with drawings, diagrams and methods of fastening, detailed instructions on assembly.

All parts of the kit must be clearly marked. The specification reflects the location of the parts.

Selection of materials for ceiling and flooring, roofing materials, internal and exterior finishing provided to the developer.

The disadvantages of this construction method are:

1. Long construction times.
2. Great labor intensity.
3. Dependence on weather conditions.

pros – low-budget design and construction. House kits of other types can also be assembled on your own and save on a team of builders.

How to choose the right home kit

When choosing a design and materials for a frame house, you must consider:

• Weather and climatic conditions of the place of residence– the choice of wall material, insulation, wall thickness, and the need for increased waterproofing depend on this.
• Seismic activity– use of reinforced structures and type of foundation.
• Soil type– depends on the type of foundation.
• Groundwater level– the possibility of arranging basements, the need for waterproofing, the type of foundation.
• Personal requirements for design and interior– selection of the complexity of the building structure, interior and exterior finishing materials.
• Objective positive or negative reviews people living in such houses. Their recommendations.
• Personal skills in construction and finishing works - when choosing a kit for self-assembly.

Manufacturers offer, as a rule, four types of house kits.

They differ in configuration:

• Low budget- V included only the essentials necessary for construction load-bearing frame. In the strapping and load-bearing parts, tongue-and-groove type locks are made. The moldings are cut to size from atmospheric drying lumber. There are no insulation or finishing materials.
• Economy– the kit includes all structural parts, wall panels with insulation. Panels in a wooden frame. Timber floors. The internal walls are a wooden frame without cladding or insulation. There are no external and internal finishing materials.
• Standard – full set all details for building a house, including materials for interior and exterior decoration.
• Lux– a complete set of parts in a modular design. Floors made of panels with filling. Increased rigidity, moisture protection. External and internal finishing materials, drainage and utilities elements are supplied.

At the request of the customer, the equipment can be combined. According to manufacturing technology, the production of frame-panel houses is divided into:

• Small panel– all elements of the kit are made of such a size and weight that they can be moved and installed by two or three people.
• Large panel– building elements are made in large blocks, which significantly increases the speed of installation. The number of joints between panels is reduced, but the use of lifting mechanisms is required.

After deciding to purchase a house kit, you need to visit the manufacturer. Get advice from specialists on manufacturing, delivery, installation. Check the quality of the materials used. See the technological process in action. Order a house project.

Where to order or buy a frame house kit. Price.

In any region there are several enterprises engaged in house construction. The choice of manufacturer depends on factors:

1. Distance of the plant from the construction site. The cost of shipping a home kit can be expensive.
2. What type of house kits produced by the enterprise.
3. What materials used in production and their quality.
4. What equipment workshops are equipped.
5. By what technology The plant is working.
6. Availability of design documentation.
7. Availability of warranty obligations to the customer. House kits are supplied in packages protected from precipitation with moisture-proof film. Manufacturing defects may be discovered during installation.
8. Availability of visiting specialists for installation or consultation on the construction site.
9. Price of the house kit and cost of services.

The price of frame house kits varies across regions. It depends on many factors:

• Availability of own raw materials for production.
• Use of imported materials in production.
• Availability of our own technological developments and production.

On average, the price for a frame house kit without finishing the interior and exterior is:

• "Low budget"– from 2000 to 4000 rubles per 1m2.
• "Economy"− from 4500 to 7000 rubles per 1 m2.
• "Standard"− from 7500 to 12000 rubles per 1 m2.
• "Lux"− from 13,500 to 28,000 rubles per 1 m

For an individual project of a house kit, the price may increase by 25%.

The cost of installation by a mobile team increases the cost by 30%.

Departure of a specialist to assist in the installation of a house - up to 7% of the cost of the house kit.

Assembling a frame house kit with your own hands. Step-by-step instruction

When placing an order for the production of a house kit, you must receive a copy of the drawings and a detailed plan for the placement of premises. Check the plan for all dimensions of the external perimeter and distances between internal walls. This data is needed for arranging the foundation.

Construction standard house of ready-made panels consists of the following stages:

1. Foundation construction. Lightweight types of foundations are used for a frame house - shallow strip, columnar, pile. The foundation is made strictly according to the project drawings. It is necessary to bring the surface strictly horizontally. Check all angles and parallelism of walls. Leave several technological openings for access to the floors from below. Lay waterproofing material.
2. Warehousing delivered house kit. Laying is done on a flat surface through spacers. All elements must be freely accessible. Rafter systems folded in a vertical position.
3. House installation. After the foundation is completely ready, the installation of the house begins. All materials used are included in the package. All joints are sealed with polyurethane foam or jute tape insulation. Installation sequence:

• Floor panels are being laid. Additional waterproofing can be done with mastics. The tongue and groove lock is applied polyurethane foam or jute insulation. The panels are fastened together with anodized screws on both sides of the panel. Strapping beams are placed at the ends of the panels to provide rigidity.
• Installation of the lower beam of the trim. The accuracy of the marking is checked. By template wall panel The timber is laid and secured to the floor in a checkerboard pattern with self-tapping screws. Fastening pitch 400 mm. Holes are drilled through the timber, floor panel, into the foundation in 1 meter increments. Anchor bolts are installed. The structure is tightened.
• Installation of wall panels. Starts with a corner panel. The panel is placed vertically along a plumb line on the strapping beam. A second corner panel is installed. The joint is sealed and the panels are attached to the bottom trim and to each other with self-tapping screws of the required length. The following panels are installed in the same way. Temporary stops can be used during the assembly process.
• Installation of internal panel partitions. They are installed like wall ones. Frame-type partitions are attached to wall panels and to each other using metal perforated plates and brackets.
• Interfloor floor beams. If there is a second residential floor, floor beams are installed. They increase the strength and rigidity of the structure. Beams can be made of profiled timber or prefabricated. Installed according to project drawings using perforated plates.
• Installation of ceiling slabs. The ceiling or interfloor slab is installed in the same way as the floor. For greater rigidity, floor slabs are attached to floor beams or partitions.
• Installation of gable panels. The ends of the ceiling are covered with timber. The strapping beam is installed. The joint is sealed and the panels are put in place. Attached to the strapping beam.
• Installation of ridge beams. The ridge beam is attached to the gable panels and several vertical timber supports. Fastening occurs using metal perforated plates.
• Intermediate support beams. They cut into the gable panels parallel to the ridge beam. Serve to prevent sagging of roof panels. They are attached to gable panels and several timber supports.

The ridge beam and support beams are the load-bearing elements of the roof.

• Installation of roof panels. The ends of the gable panels are sealed and covered with timber. The roof panels are laid with sealed joints and attached to the gable panels, ridge beams, and support beams with self-tapping screws. The ends of the outer panels are glued with polyurethane foam and sewn up with timber.
• Installation of window and door blocks. Produced using standard technology.
• Installation of roofing. 2 votes

IN last years In connection with the development of the industrial approach in low-rise construction, the concept of “factory-ready houses” from different manufacturers has become widespread. Today not in all cases construction companies use this concept correctly. Frame houses that are assembled are also called a finished house from a factory. manually on site, and houses assembled from SIP panels, etc. It turns out that today a factory-ready house is called a house at a completely different stage of factory readiness, and this is not entirely true. This approach somewhat confuses clients and misleads many.

The purpose of this material is to explain to the target buyer what the concept of “FINISHED HOUSE FROM THE FACTORY” should include, what is the difference between the configurations called a ready-made house from different manufacturers. So, what is a “factory ready home”? Surely, when reading such a phrase, many imagine a truck on which a finished house rises, which is transported to the site and unloaded on it in a matter of seconds. Yes, to some extent this principle underlies this concept, but it is worth making amendments. There may be houses different sizes, architectural complexity, etc., therefore, it is more realistic to transport them in the form of elements ready for installation - wall, roofing, etc. From these, a finished house is assembled in a matter of days, like a constructor. Today there are many different technologies where a house is assembled from a certain set of elements made at a factory - a prefabricated panel house, a house made of laminated veneer lumber, SIP panels, etc. The main difference between such factory kits is the level of factory readiness - what exactly is manufactured at the factory and what needs to be done on site, what percentage of construction work is transferred to the workshop. I think we will not be mistaken that the formulation “factory-ready house” will largely correspond to objects that have the maximum degree of factory readiness.

We offer a visual comparison, for example, of a finished house from the VALDEK factory and a finished house from the factory made from SIP panels.

1. Production

In the production of SIP panels, small premises are most often used, since one or several machines are used. The production task is gluing standard SIP panels using a press using glue. A set consisting of such panels necessary for the installation of one house is called by such enterprises a “ready-made house from a factory” or a “ready-made house kit” made in a factory.

The VALDEK plant is the largest high-tech German WEINMANN line in Russia for the production of prefabricated houses. The full production cycle includes a beam center, format-cutting machines, 4 automated bridges for the manufacture of wall and ceiling structures, plastering and painting areas (reinforcement and plastering of the facade, painting wooden elements and house facades, installation of window and door designs, wiring of utilities in the walls, etc.). 99% of all construction work that is traditionally carried out on site has been transferred to the VALDEK workshops.

The adhesive composition in the production of SIP panels is often poured manually. Next, the glued layers of the panel (OSB+expanded polystyrene+OSB) fall under a press for drying.

The process of fastening all the structural layers of the VALDEK house panels occurs in an automated mode. Each bridge is intelligently controlled as the files for making the house are fed through the CNC. Each bridge operates under the supervision of operators who have undergone professional training in Germany. Manual labor is minimal, mainly monitoring the machine’s execution of the specified operation parameters.

More advanced production uses an automated method of supplying glue. In the production of SIP panels, adhesive compositions from various manufacturers are used, most often budget compositions are used.

In the production of VALDEK house elements, all layers of each panel are stitched with special staples, as if on a sewing machine. No adhesives are used.

This is what a “factory-ready house” looks like, made by SIP panel manufacturers.

And this is what a “finished house from the VALDEK factory” looks like. Here we have elements of the future home ready for installation. Isn’t it true, the degree of readiness is very different from a SIP panel. Please note that these are completely ready-made panels that do not require finishing work on site - this is done at the factory finishing organic plaster, applied decorative elements half-timbered, windows and front door installed. Such finished walls are packaged and delivered to the site.

A factory-ready house made from SIP panels.
Average production time for a house of 150 m2 (in a factory) =

A ready-to-install house kit from the VALDEK factory, made using prefabricated panel technology.
The average production time for a house of 150 m2 (in a factory) = 5 days.

Delivery

This is what standard delivery of a house made from SIP panels looks like. Subsequently, all materials are stored on site.

All elements of the future VALDEK house are delivered to the site in specially equipped trucks with low-frame suspension. Each panel has slings for ease of loading and subsequent unloading during installation. The house is assembled “from the truck”.

Installation

Installation of a house from SIP panels consists of: serial connection panels between each other until the structurally conceived wall is formed. The joints between the panels are fixed with self-tapping screws and sealed with polyurethane foam. To impart rigidity to the structure along the horizontal axis, strapping bars are placed in the technological grooves of the ends (see figure). Maximum possible size SIP panels – 2500*1250mm, therefore similar houses The standard ceiling height is 2500mm.
The use of polyurethane foam as a sealant makes it difficult to predict the preservation of the energy efficiency of such a structure, because Polyurethane foam breaks down in the cold and has a very short service life. Availability large quantities joints treated in this way may lead to the formation of cold bridges. Therefore it is worth Special attention devote attention to what follows external insulation such a house.

VALDEK houses are assembled from a truck using a small crane. Each panel is fixed using special stops and connected to the next with special fasteners. The principle of a closed vapor barrier must be observed! The seams between the panels are treated with sealant; polyurethane foam is not used. The maximum possible size of a VALDEK wall panel is 2800*12000mm.
The standard ceiling height is 2,780mm.

The outline of the house is assembled with interior partitions. External and interior decoration more to come!

Day 4 of installation of the VALDEK house. The exterior finishing of the house was done at the factory; the interior panels were lined with gypsum particle board.

Before us is the factory readiness of a house made of SIP panels. As you can see, the house needs significant improvements - insulation of the facade, cladding work, painting of wooden parts, etc.

The turnaround time for the house to be ready for finishing is 50-60 days.
Painting work on the facade has temperature restrictions - heat and frost will definitely prolong the period of such work, so often finishing material facades, various types of siding are most often offered.

Factory readiness object produced at the VALDEK plant.
After 5-7 days of installation of the finished house kit, you receive an object of a similar level of readiness. No modification of the facade, painting, etc. is required. The only work ahead is engineering work and finishing of the interior.